China 2.0-3.0mm Thickness 11070mm Heavy Duty Warehouse Rack Upright Post Roll Forming Machine duty gear rack

Applicable Industries: Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Food Shop, Construction works , Food & Beverage Shops
Showroom Location: Italy, Viet Nam, Peru, India, Mexico, Thailand, Kenya, Argentina, Chile, Algeria
Condition: New
Type: Tile Forming Machine
Tile Type: Steel
Use: shelf&rack
Production Capacity: 8-12m/min
Voltage: 380V or 220V
Dimension(L*W*H): 9500*1000*1200mm
Weight: 10000 kg, Go Party New Best Selling Love Heart Magnetic Couple Rings Simple Adjustable Open Chain Silver Couple Rings Set Gift Jewelry About 10 tons
Warranty: 1 Year
Key Selling Points: Energy saving
Rolling thinckness: 1.5-3.0MM
Feeding width: Other
Machinery Test Report: 1.5-3.0MM
Video outgoing-inspection: Provided
Marketing Type: easy to operate
Warranty of core components: 1 Year
Core Components: Pressure vessel, Motor, Bearing, Gear, Pump, Gearbox, Engine, PLC
Material thickness: 1.5-3.0mm galvanized steel
Machine speed: 0-12m/min
Roller station: About 18 stations
Hydraulic station: 5.5KW
Main Power: 15KW
Materia of cutting: Cr12Mov
Roller Material: Gcr15 bearing steel, Quench HRC58-62 Plated Chrome
Way Of Drive: Gear box driven
Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining
Packaging Details: Standard sea package with Film and steel
Port: ZheJiang

Warehouse upright roll forming machine is widely used in producing heavy duty and light duty upright post. This machine can do material thickness 1.5-3.0mm with raw material Cold-rolled Steel, Galvanized Coil, Carbon steel. The upright rack machine includes decoiler, Feeding and Leveling Device, 80T Punching press device, main forming machine, servo following hydraulic cutting device, the Frequency converter controls the motor speed, the PLC system controls length and quantity automatically. The rack upright size 70mm, 90mm, 100mm and 110mm is popular, For Tesla Model 3Y 4.6 Inch Car HUD Head Up Display Overspeed Warning System Projector Windshield Auto Electronic if the profile is similar, we can change the size by spacer manually to save costs, otherwise to use cassette to change the size.Our produced profile meet ISO, CE , UL standards, and our machine is applied to Warehouse, supermarket, industry or home.
Model numberRack Roll Forming Machine
Material Thickness1.5-3.0mm
Product speed0-12meter / per minute
Roller StationsAbout 18 stations
Roller MaterialGcr15 Steel with quenching
Shaft Material45# Advanced Steel (Diameter: 76mm), thermal refining
Material Of CuttingCR12Mov with quench treatment
Electronic controlPLC control with touch screen
WeightAbout 10 tons
Detailed Images Manual decoiler: Coil inner Diameter: ¢460mm~520mm Max out diameter of the coil: ¢800mmExpansion: Manual with brakeMax Coil Width: 500mm Leveling device1.7 rolls leveling, 3 rolls up and 4 rolls down2.Diameter is Ø 80mm, chrome and HRC60 heat treatment to secure the smooth surface3.Leveling Raw Material thickness:1.5-3.0mm4.Max Leveling Raw Material width: 400mm
Punching Press machineSeries JH21-80TBrand name: Yangli
Hydraulic cuttingThe cutter blade material: Cr12mov HRC58-62 degreeBlades number:1 set Cutting after forming: Cut the sheet after roll forming to required length Cutting motion: servo following cutting Material of blade: CR12Mov with heat treatment Length measuring: Automatic length measuring
Power supplier: 380V, 50 Hz, 3Phase (adjusted with the requestment)Length & quantity measurement automatically;Length & quantity controlled by PLCLength inaccuracy can be amended easily. Control panel: Button-type switch and touch screen The language in the touch screen: English and Chinese Unit of length: millimeter (switched on the control panel)
It adopts welded steel and supported roller to transmit the products.Size:4000*1350*1000mm
Application Packing & Delivery Before loading to the container, we will check the machine firstSecond, make some protection on the machine, hay baler for mini round baler Such as, we will mpaint the coil on the roller and shaft, in case the roller and shast got corrosion and rusty during long time delivery
Third, we will make the plastic package on the easy damage parts, and fix all the parts into container by the steel wire rope, and ensure the machine will not damage when shaking on sea.At last, we will take photos for customer when loading to container
Our Company Our customers Sussman Machinery has exported its equipment and machines to more than 80 countries over the world, such as Russia, India, Australia, Malaysia, Nigeria, Romania, South Africa,Mauritius,Mexico,etc. It has received excellent reputation. In the future, we are committed to better equipment and sales service and meeting customers’ requirements when and where they need.

Gear

Spiral Gears for Right-Angle Right-Hand Drives

Spiral gears are used in mechanical systems to transmit torque. The bevel gear is a particular type of spiral gear. It is made up of two gears that mesh with one another. Both gears are connected by a bearing. The two gears must be in mesh alignment so that the negative thrust will push them together. If axial play occurs in the bearing, the mesh will have no backlash. Moreover, the design of the spiral gear is based on geometrical tooth forms.

Equations for spiral gear

The theory of divergence requires that the pitch cone radii of the pinion and gear be skewed in different directions. This is done by increasing the slope of the convex surface of the gear’s tooth and decreasing the slope of the concave surface of the pinion’s tooth. The pinion is a ring-shaped wheel with a central bore and a plurality of transverse axes that are offset from the axis of the spiral teeth.
Spiral bevel gears have a helical tooth flank. The spiral is consistent with the cutter curve. The spiral angle b is equal to the pitch cone’s genatrix element. The mean spiral angle bm is the angle between the genatrix element and the tooth flank. The equations in Table 2 are specific for the Spread Blade and Single Side gears from Gleason.
The tooth flank equation of a logarithmic spiral bevel gear is derived using the formation mechanism of the tooth flanks. The tangential contact force and the normal pressure angle of the logarithmic spiral bevel gear were found to be about twenty degrees and 35 degrees respectively. These two types of motion equations were used to solve the problems that arise in determining the transmission stationary. While the theory of logarithmic spiral bevel gear meshing is still in its infancy, it does provide a good starting point for understanding how it works.
This geometry has many different solutions. However, the main two are defined by the root angle of the gear and pinion and the diameter of the spiral gear. The latter is a difficult one to constrain. A 3D sketch of a bevel gear tooth is used as a reference. The radii of the tooth space profile are defined by end point constraints placed on the bottom corners of the tooth space. Then, the radii of the gear tooth are determined by the angle.
The cone distance Am of a spiral gear is also known as the tooth geometry. The cone distance should correlate with the various sections of the cutter path. The cone distance range Am must be able to correlate with the pressure angle of the flanks. The base radii of a bevel gear need not be defined, but this geometry should be considered if the bevel gear does not have a hypoid offset. When developing the tooth geometry of a spiral bevel gear, the first step is to convert the terminology to pinion instead of gear.
The normal system is more convenient for manufacturing helical gears. In addition, the helical gears must be the same helix angle. The opposite hand helical gears must mesh with each other. Likewise, the profile-shifted screw gears need more complex meshing. This gear pair can be manufactured in a similar way to a spur gear. Further, the calculations for the meshing of helical gears are presented in Table 7-1.
Gear

Design of spiral bevel gears

A proposed design of spiral bevel gears utilizes a function-to-form mapping method to determine the tooth surface geometry. This solid model is then tested with a surface deviation method to determine whether it is accurate. Compared to other right-angle gear types, spiral bevel gears are more efficient and compact. CZPT Gear Company gears comply with AGMA standards. A higher quality spiral bevel gear set achieves 99% efficiency.
A geometric meshing pair based on geometric elements is proposed and analyzed for spiral bevel gears. This approach can provide high contact strength and is insensitive to shaft angle misalignment. Geometric elements of spiral bevel gears are modeled and discussed. Contact patterns are investigated, as well as the effect of misalignment on the load capacity. In addition, a prototype of the design is fabricated and rolling tests are conducted to verify its accuracy.
The three basic elements of a spiral bevel gear are the pinion-gear pair, the input and output shafts, and the auxiliary flank. The input and output shafts are in torsion, the pinion-gear pair is in torsional rigidity, and the system elasticity is small. These factors make spiral bevel gears ideal for meshing impact. To improve meshing impact, a mathematical model is developed using the tool parameters and initial machine settings.
In recent years, several advances in manufacturing technology have been made to produce high-performance spiral bevel gears. Researchers such as Ding et al. optimized the machine settings and cutter blade profiles to eliminate tooth edge contact, and the result was an accurate and large spiral bevel gear. In fact, this process is still used today for the manufacturing of spiral bevel gears. If you are interested in this technology, you should read on!
The design of spiral bevel gears is complex and intricate, requiring the skills of expert machinists. Spiral bevel gears are the state of the art for transferring power from one system to another. Although spiral bevel gears were once difficult to manufacture, they are now common and widely used in many applications. In fact, spiral bevel gears are the gold standard for right-angle power transfer.While conventional bevel gear machinery can be used to manufacture spiral bevel gears, it is very complex to produce double bevel gears. The double spiral bevel gearset is not machinable with traditional bevel gear machinery. Consequently, novel manufacturing methods have been developed. An additive manufacturing method was used to create a prototype for a double spiral bevel gearset, and the manufacture of a multi-axis CNC machine center will follow.
Spiral bevel gears are critical components of helicopters and aerospace power plants. Their durability, endurance, and meshing performance are crucial for safety. Many researchers have turned to spiral bevel gears to address these issues. One challenge is to reduce noise, improve the transmission efficiency, and increase their endurance. For this reason, spiral bevel gears can be smaller in diameter than straight bevel gears. If you are interested in spiral bevel gears, check out this article.
Gear

Limitations to geometrically obtained tooth forms

The geometrically obtained tooth forms of a spiral gear can be calculated from a nonlinear programming problem. The tooth approach Z is the linear displacement error along the contact normal. It can be calculated using the formula given in Eq. (23) with a few additional parameters. However, the result is not accurate for small loads because the signal-to-noise ratio of the strain signal is small.
Geometrically obtained tooth forms can lead to line and point contact tooth forms. However, they have their limits when the tooth bodies invade the geometrically obtained tooth form. This is called interference of tooth profiles. While this limit can be overcome by several other methods, the geometrically obtained tooth forms are limited by the mesh and strength of the teeth. They can only be used when the meshing of the gear is adequate and the relative motion is sufficient.
During the tooth profile measurement, the relative position between the gear and the LTS will constantly change. The sensor mounting surface should be parallel to the rotational axis. The actual orientation of the sensor may differ from this ideal. This may be due to geometrical tolerances of the gear shaft support and the platform. However, this effect is minimal and is not a serious problem. So, it is possible to obtain the geometrically obtained tooth forms of spiral gear without undergoing expensive experimental procedures.
The measurement process of geometrically obtained tooth forms of a spiral gear is based on an ideal involute profile generated from the optical measurements of one end of the gear. This profile is assumed to be almost perfect based on the general orientation of the LTS and the rotation axis. There are small deviations in the pitch and yaw angles. Lower and upper bounds are determined as – 10 and -10 degrees respectively.
The tooth forms of a spiral gear are derived from replacement spur toothing. However, the tooth shape of a spiral gear is still subject to various limitations. In addition to the tooth shape, the pitch diameter also affects the angular backlash. The values of these two parameters vary for each gear in a mesh. They are related by the transmission ratio. Once this is understood, it is possible to create a gear with a corresponding tooth shape.
As the length and transverse base pitch of a spiral gear are the same, the helix angle of each profile is equal. This is crucial for engagement. An imperfect base pitch results in an uneven load sharing between the gear teeth, which leads to higher than nominal loads in some teeth. This leads to amplitude modulated vibrations and noise. In addition, the boundary point of the root fillet and involute could be reduced or eliminate contact before the tip diameter.

China 2.0-3.0mm Thickness 11070mm Heavy Duty Warehouse Rack Upright Post Roll Forming Machine   duty gear rackChina 2.0-3.0mm Thickness 11070mm Heavy Duty Warehouse Rack Upright Post Roll Forming Machine   duty gear rack
editor by Cx2023-07-13

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